Typical Motion Control Systems and Servo Systems involve one or more motors providing feedback (typically through an encoder) to a programmable motion controller. The servo targets one or more command parameters (position, velocity, or torque) through PID control loops. Modern Motion Control Systems are capable of sophisticated applications such as several axes electronically geared. camming, high speed motion, and sub-micro precision. Many employ high-speed synchronous communication buses, such as Ethernet POWERLINK, EtherCat, PROFINET, or Drive-Cliq, allowing advanced feedback devices like multi-turn absolute encoders.
Benefits of Properly Tuned Systems
Properly tuned systems and optimized motion control programs are essential for achieving peak performance in automated systems. A skilled motion control engineer ensures that servo motors, drives, and control loops are precisely calibrated, resulting in faster response times, minimal overshoot, and smoother operation.
By working with experienced motion control companies like DMC, manufacturers can fine-tune their systems to minimize inefficiencies, reduce mechanical wear, and enhance overall system reliability. Investing in expert motion control engineering leads to significant improvements in cycle time, throughput, and less product waste; ultimately boosting productivity and operational efficiency.
DMC's Motion Control Engineering and Servo System Services
DMC's Motion Control Engineering and Servo System Programming Services and Applications include:
- Electronic camming
- Electronic gearing
- Precision pick & place
- Printing and registration
- Web handling
- High-speed printing
- Hydraulic servos
- PID tuning
- Data collection
- Vision integration
- Flying cutoff
- Packaging
DMC's Motion Controller Platform Experience
DMC's motion controller platform experience includes: